Tool Room

Using the latest NX 9.0/Solid Edge Siemens software, Forgewell can design the forging dies, and deliver product samples in one week if necessary and always within three to four weeks. All die blocks are machined in the hardened state in DIN 1.2714 material.

Laboratory

We have a fully equipped chemical testing lab for carrying out accurate quantitative analysis of common elements like C, Mn, Si, S, P, Cr, Ni, Mo etc using an Optical Emission Spectrometer. We also carry out Hardness Test, Step Turning & Upset Testing. For Case Hardening Grades we also carry out Jominy Hardenability test. Mechanical Properties like Tensile Strength, Yield Strength, Reduction of Area, % Elongation, Charpy Test is also provided for individual heat from qualified independent laboratories as and when required.

Forge Shop

Installed Capacity of 12,000 Tons per annum

• 4 Closed Die Forging Hammers ranging from 0.5 Tons to 3 Tons (Max Product Weight: 35kg/80lbs)
• 4 Ring Rolling Lines (Max OD: 450 mm)
• Induction Billet Heaters on all lines from 250KW to 400KW

Heat Treatment

We have inhouse continuous furnace for heat treatment with a capacity of 1Ton/hour. The furnace has advanced SCADA control system for plant Supervisory Control and Data Acquisition.

We can provide following type of Heat Treatment in our components:

• Normalizing
• Hardening & Tempering
• Induction Hardening
• Isothermal Annealing
• Nitriding
• Carburizing
• Carbonitriding
• Nitrocarburizing
• Solution Annealing

Machining & Inspection

Machining:

• CNC Turning Center
• VMC Vertical Milling Center
• Deep Hole Gun Drilling Machine (Twin Spindle)
• Thread Rolling Machine

Inspection:

• 3D Coordinate Measuring Machine (CMM) – Mitutoyo
• Contour Tracer – Mitutoyo
• Profile Projector – Mitutoyo
• Surface Finish Tester – Mitutoyo
• Digital Height Gauge – Mitutoyo
• Air Gauges
• Bore Gauges